George, A small plant like that will cost around $400,000 and run 100 ton per hour in good material with experienced operator. My plants will run 300 tons per hour and run close to $1,000,000 Finished materials here are around $8 per ton and there is lots of competition for them. We also sell about 5,000 tons of scrap steel that is generated during the processing. The reasons for the brick being separated vary, in most localities including here in Columbus they are considered a contaminant in the finished product, just like wood or plastic etc. The other reason is there is a limited market for crushed brick, mostly landscaping/ornamental rock. Most engineers will not let you bury brick in a fill that has critical applications, such as a building pad or under highly loaded pavements.
We have worked for Menards down in Cincy, If you travel up to Chi-town you will see lots of this. Last time I passed through on 90 I saw 4-5 plants working.
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