Posted by 4play on January 05, 2017 at 22:40:52 from (68.97.114.223):
In Reply to: ATV Electrical ??? posted by iatractorkid on January 05, 2017 at 17:51:05:
I've been down the same road, so maybe you need to try this. I had a 04 model just like yours. It took about 5-10 seconds of cranking to start, with key, sometimes it wouldn't at all but always started with a pull on the recoil starter. What I found was the pulser coil was spaced a little too far from the flywheel.
You would have been right there by the pulser coil if you did the stator so, maybe take a look at that. I also cleaned the rust from the coil and flywheel while there. Im pretty sure I set the gap to around .015". There was no adjustment so I gently pried the bracket to move the coil closer to the flywheel. This was a couple years ago and has worked fine since.
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