That is a tough looking problem. I don't see any taper on the axle and without taper it would be hard to get everything tight enough to not move I think. There is a LOT of torque going through that axle to hub joint. ANY movement will allow it to happen again. The key will have to be a tight fit and the hub to axle a tight, (press) fit I think for it to have any hope of lasting. Whether you get new used parts or fix the old ones I think this applies. If the hub is cast iron it may be difficult to fix wit welding and I an to sure you want to be welding on the axle. Using the old parts I would widen out the key, keeping it on the same side of the axle, you don't want a big "hole" in the axle opposite a new key I don't think. Possibly the hub could be bored out and a bushing with a new keyway welded in. You have a tough one here. I hope you can get a good repair.
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