Another thought for you brother has a dodge d500 with the hydrovac brakes we actually got a junk reman booster that acted the way you describe. If I remember right we found out that the diaphragm in the booster was garbage. I think there are 2 lines on the booster one is a vacuum line the other is ambient air pressure, what we did to find the issue was disconnect the ambient and start the truck and check it for vacuum. If there is vacuum there you need a booster though you can get by plugging the ambient line but if you do that the power assist on the brakes does not work just manual brakes. Hope this helps. Dave
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