Truman You mentioned cleaning the terminal & applying a thin coat of grease. Just exactly where are you putting the grease?? Grease is an insulator! It prevents the cable clamp from making a good connection. If there is a trace of grease between the clamp & the battery post it can't make good contact. It might make enough contact for a light load, but the heavy draw of the starter makes it arc & go BOOM! Another possibility is a bad connection of the clamp onto the end of the cable itself.
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