Maybe shim stock? Quite a few years ago I had farm guide catalogue and on the back cover it had an ad for stuff called Belzona molecular or something like that. They claimed it could repair shafts and keyways and all kinds of stuff. I'm not sure if it was an epoxy or not. I have used epoxy's like JB weld and it is very hard when it dries but I don't know how much shear strength it has. Lock-tite might have something. JB weld can be smoothed out if you use a little water when you put it on(like silicon) and can also be filed after it dries. If nothing else is available, could a little weld on the splines work? Using a harder rod would stop it from deforming. Dave
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