I was a fabricator at a auto parts manufacturing plant.
One nite the machine that transfers the parts in the dies malfunctioned and the parts kept stacking up in one spot in the million dollar dies. After about 10 sheet metal parts in one stack the pressure became so great in the 1000 ton press that the die exploded. Lucky nobody was close when it let loose.
To fix the die we took turns welding on the die to rebuild it cause once we started welding we could not let the die cool till we were all done welding. 4 guys took turns welding 24 hours straight. 125 lbs of rod were used.
It took 48 hours to reshape and polish the die.
The second biggest mechanical malfunction would be when seeing final drives of a combine explode.
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Today's Featured Article - Hydraulics - Cylinder Anatomy - by Curtis von Fange. Let’s make one more addition to our series on hydraulics. I’ve noticed a few questions in the comment section that could pertain to hydraulic cylinders so I thought we could take a short look at this real workhorse of the circuit. Cylinders are the reason for the hydraulic circuit. They take the fluid power delivered from the pump and magically change it into mechanical power. There are many types of cylinders that one might run across on a farm scenario. Each one could take a chapter in
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