I was a fabricator at a auto parts manufacturing plant.
One nite the machine that transfers the parts in the dies malfunctioned and the parts kept stacking up in one spot in the million dollar dies. After about 10 sheet metal parts in one stack the pressure became so great in the 1000 ton press that the die exploded. Lucky nobody was close when it let loose.
To fix the die we took turns welding on the die to rebuild it cause once we started welding we could not let the die cool till we were all done welding. 4 guys took turns welding 24 hours straight. 125 lbs of rod were used.
It took 48 hours to reshape and polish the die.
The second biggest mechanical malfunction would be when seeing final drives of a combine explode.
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Today's Featured Article - Listening to Your Tractor - by Curtis Von Fange. Years ago there was a TV show about a talking car. Unless you are from another planet, physically or otherwise, I don’t think our internal combustion buddies will talk and tell us their problems. But, on the other hand, there is a secret language that our mechanical companions readily do speak. It is an interesting form of communication that involves all the senses of the listener. In this series we are going to investigate and learn the basic rudimentary skills of understanding this lingo.
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