I had to change the blend door in my 99 Navigator. Ford dealer said it would be about $1000 to change a $27 dollar cheap plastic blend door. I did it myself. Job was horrible but I got it done in a couple partial days. Had to take out the steering column, both air bags, console and the complete dash. My cousins have a 2004 f-150 with the same problem and my friends 99 chevy z 71 is doing it. All the companies have problems because they all buy similar parts to build the cars. Very bad design by some engineers that shouldn't have jobs anymore. The doors should have been made of aluminum and there would be no issue for the life of the truck. Now there are millions of dollars in repair costs due to poor planning.
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Today's Featured Article - Oil Bath Air Filters - by Chris Pratt. Some of us grew up thinking that an air filter was a paper thing that allowed air to pass while trapping dirt particles of a particles of a certain size. What a surprise to open up your first old tractor's air filter case and find a can that appears to be filled with the scrap metal swept from around a machine shop metal lathe. To top that off, you have a cup with oil in it ("why would you want to lubricate your carburetor?"). On closer examination (and some reading in a AC D-14 service manual), I found out that this is a pretty ingenious method of cleaning the air in the tractor's intake tract.
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