Posted by Dick L on February 14, 2011 at 07:11:22 from (173.87.50.175):
In Reply to: Broken Stud Removal posted by 1 Dollar on February 13, 2011 at 20:05:05:
On a 3/8" stud I'd have it drilled out to the tap drill on center and retaped while your fooling around with welders. easy breakable outs and such. I never have understood all the fuss about not wanting to drill out the broken bolts.
Easy, fast and on to other things.
Measure to find center. Small punch dint. use a small drill to walk the shallow dint to the exact measured center. drill straight in with the tap drill. Probly should use a small pilot drill bit if your tap drill has been resharpened. A resharpened drill sometimes will tend to lead off center. You can feel when you get thru the stud but mark the drill bit for the depth. tap with less than 1/4 turn and back out before going in deeper. Some times you can pick the threads out of the hole or pull then out in a spiral with needle nose pliers. Most of the time you will have to chip them out with a tap.
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