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Tisco med gray enamel question

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Southpaw

10-06-2006 20:34:11




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Even though I always seal paint cans with plastic wrap this paint seems to be curing in the can. I opened it about 2 months ago and used about half a gallon. Now alot of it was still fluid but about a quarter of it is goop, as in, rubbery chunks. After stirring it up a bit I strained some, thinned it, and then strained it into my gun. I added about 20% reducer to get it where I thought I could use my 1.4 mm gun. Orange peel. Tried a new gun, different mfr, same thing. I used screens in both guns.
Is this paint just bad or am I doing something else wrong?

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Rod (NH)

10-07-2006 07:53:33




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 Re: Tisco med gray enamel question in reply to Southpaw, 10-06-2006 20:34:11  
Hi,

A couple of things come to mind, neither of which are probably the reason:

1. You were using a hardener additive and some of the mixed paint somehow found its' way back into the can.

or

2. You didn't get the seal on the can as good as you thought you did.

Are you sure you stirred it enough? I have found that with some paints, the solids settle out fairly quickly (over a few months) and that it takes considerable stirring and scraping of the bottom to get things back to where they should be, even if it appears OK on top. For example, The PPG DCC acrylic urethane paint that I recently used sat in the can for about 6 months before I used it. There really was no noticeable settling and very little stirring was required. On the other hand the PPG OMNI MTK acrylic urethane, if left for a similar period, requires considerable stirring to get it mixed up properly. I would tend to call any settled solids "goop" but not rubbery chunks. Paints will tend to skin over when in a completely sealed partially full can for long periods (years) but I wouldn't think that two months would be enough to do that. And from what you say, it's more than just a skin on top.

As far as orange peel is concerned, there can be many reasons for it. Here's a start in diagnosing that problem.

I would tend to lose the screens in the gun. Screen your paint either before or during pouring into the gun cup using regular paint screening cones. Personally I think screens in the guns could be more trouble than they are worth. I just removed such a screen from a cheap gun I bought and threw it away. Even when brand new it seemed to be restricting paint flow to the tip. There are no screens in my good guns and none were ever supplied originally.

third party image Rod

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Southpaw

10-07-2006 11:00:53




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 Re: Tisco med gray enamel question in reply to Rod (NH), 10-07-2006 07:53:33  
Thanks Rod.
Nope I wasn't using a hardener. I also thought that the paint was just settling out but the chunky stuff wouldn't mix when stirred. I even used a mixing wand on my drill driver. I had about a quart of thinned paint that I put into a jar with plastic wrap and then a screw on lid. After three days it is getting thicker in the jar.
I went ahead and spent hours wet sanding and buffing out the fenders I sprayed. After that I really want to figure out the prevention plan.

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Rod (NH)

10-07-2006 15:18:12




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 Re: Tisco med gray enamel question in reply to Southpaw, 10-07-2006 11:00:53  
I did a quick search of this site for "Tisco" since they sell it here (although apparently not the thinner for it, surprisingly) and found this interesting thread. What caught my eye was the statement (rumor?) that the Tisco thinner (apparently proprietary) also contains a hardener, at least of sorts. This is not as far fetched as it may seem. PPG's DBU basecoat uses what is called a "reactive reducer". I don't think it contains isocyanates (may even be similar to the catalyst in epoxy primer) but once mixed with the color, the mixture has a pot life of only 4 hours. No additional hardener is called for or available. Gelling of the mixture would be anticipated much after that time, even in a closed container, just like mixed epoxy. I don't know if the Tisco thinner is actually like this or even if that is what you used - apparently that is what is called for on the label of the Tisco paint. If you didn't use their particular thinner, but substituted something else, then all bets are off as far as compatibility goes - as I have never used any Tisco paint. If you did use the Tisco thinner, then that could explain some of it, especially if there was any possibility of some of it getting into the color can. It certainly would explain the "thicker in the jar" after three days. I would not expect that to happen with any normally thinned paint that is not catalyzed in some way.

I also don't know if you have had previous successful experience with that paint (and the same thinner) or whether this problem is something that has occurred on a first time use.

Rod

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Southpaw

10-07-2006 17:56:07




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 Re: Tisco med gray enamel question in reply to Rod (NH), 10-07-2006 15:18:12  
That was a very interesting thread. Also I did leave the screens out of the paint gun when shooting the POR 15 - only because it is impossible to clean them and they're unuseable after a couple of uses with that stuff.
I didn't use naptha or the TPS46. I used DTR600 a low temp enamel reducer. A couple of months ago I'd sprayed out the tin on my NAA. I was happy with it then. But after painting the chassis, fuel tank, etc., I became a little more critical of my previous work. The hood came out nice but the fenders had some sags.
The fenders were new tin with a made in India sticker on them. They were coated with some kind of paint but it rubbed off rather easily. So I took them down to bare metal and sprayed them out with POR 15 - like I did everything else - and coated them with the gray enamel. Fast forward to this week and I decided to redo the paint on the showing side of the fenders.
Sanded down so a lot of bare metal was showing.
I was concerned about enamel sticking to what was left of the POR 15 so I shot them with self etching primer first. After about 45 minutes a coat of POR 15. (That's kind of backwards isn't it). It went down very nice. A little over 3 hours later is when I began struggling with the gray enamel. The next evening I recoated and this time thinned the paint a bit more and kicked the air pressure up about 5 lbs. It sprayed a little better but still a poor finish on a piece of cardboard. With the Tisco vermillion red enamel I never had any kind of gel problem. I used the same reducer and no hardener. I've got about a cup of it left in a sealed jar that I'll use for touch up. However I did buy a couple cans of tisco vermillion red in spray cans for touch up on my loader. It must have some sort of non catalyst hardener in it because it dries much faster than the enamel in cans.
I attached a link to a site where I kind of documented the project for my friends and family's amusement. Thanks again. Mike.

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Rod (NH)

10-07-2006 20:17:55




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 Re: Tisco med gray enamel question in reply to Southpaw, 10-07-2006 17:56:07  
Mike,

That DTR600 is a very fast PPG reducer for their Delstar automotive acylic enamel. The DTR reducer family has been around for at least 30 years and it does not have any kind of reactive or catalyst component to it - that is unless PPG has changed it, which I doubt, since they have a dedicated hardener (DXR80) for use with that paint. I've used a lot of Delstar in the past but never used that fast a reducer in it. I would not recommend using it in the Tisco paint, which I understand is an alkyd enamel and not an acrylic but if you've had good luck doing so before, I guess I can't argue with success. Your prior good luck would also eliminate the reducer as part of your current thickening problem - at least it would seem to. I hate to blame a paint that I have never used for problems but I suppose it is possible you just got a bad can of the gray Tisco. I can't think of any other explanation for it. That fast reducer could be part of your orange peel problem however. It's hard to say since there are many different causes but too fast a reducer for the temperature certainly would be suspect as a contributing if not a causing factor.

BTW, that POR15 is real nasty stuff to breathe. Even though it is a single component paint, it is a moisture-cured isocyanate product. I'd think long and hard before ever spraying that stuff again unless you have a supplied air respirator. I recently got done using it for the first time on a snowblower that had significant rust that I chose not to fully remove. The time delay demands on that stuff make it somewhat difficult to use, in my opinion. If you are not going over existing rust, I'll agree with CNKS that epoxy primer would be a better choice. The PPG OMNI MP170 epoxy is far safer to spray (no isos - can use a standard cartridge mask), is fast drying, can be topcoated in 30 minutes and is excellent for corrosion and moisture resistance. It also has a wide time window for topcoating of up to 3 days w/o sanding. If I had chosen to sandblast my blower to remove all the rust, I would have chosen the epoxy rather than the POR.

You've also given me an idea with your canopy temporary paint booth. Not for painting, but for sandblasting items too large for my cabinet. I had a 15"x26" rear tractor rim today that I would have preferred to have blasted the inner surfaces. A 10x10 canopy frame, some plastic and a tarp would do the trick. I've done stuff like that outside uncontained but it does make a mess and does not permit recovery of the grit. Since I had some POR left over from the snowblower project, I just wire brushed the inside and used the POR instead. It'll be better than when I did it 30 years ago on that same rim. I just spotted some Rustoleum on it back then. The POR should give it at least another 30 years and after that I won't care.

Good luck in finding out what your weird thickening problem was caused by. If you have a ready source for Tisco products, you might want to try a fresh quart of the same gray (all other things the same) to see if it happens again. If it doesn't, that would support the bad-can-of-paint possibility.

Rod

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CNKS

10-07-2006 18:32:01




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 Re: Tisco med gray enamel question in reply to Southpaw, 10-07-2006 17:56:07  
I don't know what is causing the problems you mention, only a comment about POR 15 on new metal -- you are wasting your money. Either use etch primer, or sand it and use epoxy. Remove all the factory paint from them first, as you have done. I prefer sanding and epoxy. New metal sands very easily. As has been stated many times on this forum, when you begin mixing different products, you are asking for trouble. If you buy quality paint (yes, I know it is expensive) to begin with, you won't have the problems you are running into, as the mixing instructions are exact. If you are using HVLP, you don't have to mess with gun settings either, just set it to factory specs and forget it. The is NOT to say I get perfect paint jobs, I definitely don't, but I can only blame my technique, not the paint -- no excuses.

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B-maniac

10-07-2006 19:40:24




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 Re: Tisco med gray enamel question in reply to CNKS, 10-07-2006 18:32:01  
I tried my hardest to not respond to this,but one thing really haunts me so I just have to ask. How does a product like POR 15 even enter in to this picture??? New bare metal...POR 15? I'm lost. The way it sounds,you must always use it as a first coating over any bare metal? I'm out of this one!



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CNKS

10-07-2006 19:53:06




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 Re: Tisco med gray enamel question in reply to B-maniac, 10-07-2006 19:40:24  
Because companies like Eastwood push products they want to sell, such as POR 15, to great lengths and present such products as answers to almost everything. And, a lot of people use it. Must be good if everyone uses it, right? Generally the more I hear about something, and the more it's advertised, the less attention I pay to it. Good products don't need advertising. I guess I'm a born skeptic.



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Southpaw

10-08-2006 11:33:42




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 Re: Tisco med gray enamel question in reply to CNKS, 10-07-2006 19:53:06  
Couple of reasons why I used the POR 15 on new metal. After the loader, tractor and other pieces and parts of 'old' metal I had a few ounces left in a quart can. Since it is moisture reactive I figured with that much headroom in the can it was going to cure anyway so I used it up.
That said I grew up on a farm and and lived in MN till 94. Saw lots of painted new metal rust. Here in Washington when I took my 8 year old, 30 ft, RV in for some exhaust work the guys in the shop accused me of driving it through the surf! LOL can you imagine.
I like how tough it is. The underside of my boat trailer was taking a lot of rock dings. I hand painted that quite a while ago (years). It still takes abuse and then gets dipped in h2o, both salt and fresh. The paint has chipped here and there but the POR 15 hasn't. No rust. I just wish I'd painted the whole thing.
Another new metal application? When I bought my new tractor I wanted to put fluid in the rear tires. Lots of folks don't want to do that because they've heard or seen what a leak can do to those rims. I stripped the insides of mine down and hand painted them with POR 15. No top coat of anything required for that.

I managed to get enough ventilation by using an old blower, dunno the capacity but it moves a lot of air, and some room fans. I just had to move the small fans occasionally as I moved around. Fumes of any sort bother me (whoever decided mixing pine or lemon with a household cleaner made it 'fresh' I don't get) plus I rescued my brother once from a poorly ventilated ice fishing shack once. That was scary.

When I get a chance I'll experiment with the enamel again. When I originally painted the tin I'd used DTR601 'cause the weather was warmer. I switched to 600 because the air temp was in the low 60's. I did use DTR600 with the red enamel and got a nice finish there.

Also to be clear. I'm not blaming the paint for anything. My initial thought was that I did not seal the can adequately - just like Rod suggested. After straining some out and not getting it to spray right I thought it possible that the 'chunky goop' had changed the chemical comp of the paint somehow. As in something settled out and the remaining fluid enamel lacked something.

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Southpaw

10-09-2006 09:56:02




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 Re: Tisco med gray enamel question in reply to Southpaw, 10-08-2006 11:33:42  
That gas suggestion is an idea I'll use going forward since my bottle of gas for aluminum welding will probably last me the rest of my life.

Washington is pretty alright. Another park you should visit is North Cascades. The only other mountain scenery I've seen to compare was in Alaska. Diverse scenery too. Last summer we were out on the coast and found a baby orca, not long dead, on the beach. It appeared to have been crunched by something with a mouth about 20" wide. The little whale was about 4 - 5' long and had a set of very sharp teeth itself. I was a little nervous about fishing in the surf after that. Kept hearing that music from Jaws...

I've never made it to New Hampshire but have always wanted to visit. A couple of years ago I was selling my snowcat. A fellow from NH who owned and leased some maple woods was very interested and I really wanted to deliver it. But it was just a little too much money for him. He emailed some pictures when the leaves were turning. Incredible.

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Rod (NH)

10-08-2006 18:32:54




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 Re: Tisco med gray enamel question in reply to Southpaw, 10-08-2006 11:33:42  
Mike,

I've just started using the POR. Below are the before and after on that rim I mentioned yesterday. Time constraints didn't permit applying the recommended two coats since around here this time of year it takes about 4 hours to get to the point where that second coat can be applied. One coat will have to do. I installed the tire today, after about 24 hours on the POR. The stuff seems pretty tough alright. I expected a lot more damage from tire irons and bead seating/unseating but there was very little. Of course it was outside overnight and I suspect the heavy dew this time of year accelerated that cure towards the end.

After wire brushing and prep with Marine Clean and Metal Ready:
third party image

After one coat of POR15 by brush:
third party image

The snowblower I mentioned previously was wire brushed and prepped, two coats of POR applied and a coat of PPG OMNI epoxy primer applied as a tie coat for a follow-on automotive paint topcoat the next day. Here's what that looks like:
third party image

The black first stage augers (and the second stage impeller) are topcoated with DuPont Centari hardened acylic enamel. The orange is PPG Deltron acylic urethane. I chose the POR for a couple of reasons: 1) I didn't wish to remove all the rust. It was quite extensive and I wanted to limit the effort to wire brushing the loose stuff off. 2) I had read about the toughness of POR and wondered if it's abrasion resistance would help keep the second stage impeller blades and the interior of the discharge chute slick, even after the topcoat wears off. Those are the areas that take the most beating, especially on a 1/2 mile gravel driveway. Anyway, I am hopeful and your stated good experience with it has made me feel a little better that I made the correct choice. It's pricey at $37/qt plus the extras for prep and it's a pain because of the time requirements, but if it works reasonably well in my applications, it's worth it. I may find out on the blower this winter if we get a lot of snow. I don't normally use the blower unless I absolutely have to - like large drifts or when the banks are high and I have no more place to push the snow to with a standard 8 ft blade.

I love Washington state. My favorite locations are Hurricane Ridge at Olympic and Sunrise at Mt Rainier NPs. When I used to travel to the west coast occasionally on work-related trips, I always made it a point to detour up to Washington for a couple days vacation on the way home. You have a beautiful state. It's the only other place I have ever been that I could consider moving to from NH.

Rod

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CNKS

10-08-2006 17:27:56




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 Re: Tisco med gray enamel question in reply to Southpaw, 10-08-2006 11:33:42  
You are basically using POR for it's intended use, items that either have rust or take a lot of abuse. I just don't think it is needed on new metal. But, POR should be fine on the inside of rims that will have calcium chloride in them. I live in a dry climate. I have been to MN a couple of times. last time was in 2000 I think. Surprised to see 4-5 year old cars with rust holes in them, but they get a LOT of salt. The auto manufacturers have made great strides in rust protection in the last 20 years or so. We hardly ever see rust on anything made from the late 80's on up, at least not the rusted through holes that usually start on the inside. On places where the paint is gone, yes -- that will happen anywhere. But, when I have stripped and sanded metal and removed all the rust, I will continue to use epoxy, as it is also waterproof -- It will chip though. One thing I try to remember to do when I have to let paint sit for a few months is to turn the can over occasionally. Also, you can squirt some inert gas in it and immediately close the lid. The gas supposedly displaces the moisture and other airborne contaminants. One such product is called Bloxygen, comes in aerosol bottles. I use it in opened cans of hardener, then refrigerate, so that I don't have to abide by PPG's shelf life of only 2 weeks for opened hardener.

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Rod (NH)

10-08-2006 19:02:18




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 Re: Tisco med gray enamel question in reply to CNKS, 10-08-2006 17:27:56  
CN,

I recently used an activator for Centari that had been opened and most of it used five years ago. It was opened again and a small amount used about three years ago. There was about 20% left in a one quart can when I used some more a few days ago. I have never used any kind of "blanket" of inert gas in the can. I have been meaning to use argon, which I have readily available, but I never seem to actually do it. I don't keep it refrigerated but it is in an unheated shop (for the most part) during the winter. I certainly am way, way over any kind of opened shelf life (usually stated as two weeks) but it still seems to work fine. I've done something similar with the OMNI urethane hardener although that's been limited to about 3 years so far. I am coming to the conclusion if the material is clear with no signs of gelling, that's it's probably OK to use. I wouldn't use it on somebody else's car but for my own use, the stuff is far too expensive to just throw out because of the stated shelf life. I know the correct answer is to buy the smallest quantities. But that doesn't always apply. The high-end stuff is available in 1/2 pints but the "economy" line products are not - or at least they didn't used to be. And for me, even a half pint could last for quite a while covering several sessions, some related, some not. My painting projects are usually of fairly small scope and sometimes widespread in time. I don't want to run out in process so I always have "leftovers" which I keep on hand. I'm not recommending this practice to others. Just explaining what I have apparently been able to get away with. The risk is with the user.

Rod

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CNKS

10-08-2006 20:02:11




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 Re: Tisco med gray enamel question in reply to Rod (NH), 10-08-2006 19:02:18  
Yes, you mentioned that before, and I don't dispute that the opened shelf life is probably a lot longer than two weeks. However the Bloxygen is cheap, the small refrigerator uses little electricity, and I am reasonably sure that the hardener is still ok. Last Omni MH168 I bought was 1/2 pints, dealer doesn't always have it. Costs considerably more that way, but it takes me a long time to use a quart.

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Rod (NH)

10-09-2006 06:40:31




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 Re: Tisco med gray enamel question in reply to CNKS, 10-08-2006 20:02:11  
Oh, sure. You're doing it the best way. It is something I should be doing but haven't been. Every time I open one of those previously opened hardener or activator cans I expect to find some obvious evidence of product deterioration. I just haven't seen it - yet. Certainly a much higher risk in my continuing to use the stuff after such long periods w/o taking any action to minimize it.

Rod

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Southpaw

10-09-2006 10:00:31




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 Re: Tisco med gray enamel question in reply to Rod (NH), 10-09-2006 06:40:31  
That gas suggestion is an idea I'll use going forward since my bottle of gas for aluminum welding will probably last me the rest of my life.
Washington is pretty alright. Another park you should visit is North Cascades. The only other mountain scenery I've seen to compare was in Alaska. Diverse scenery too. Last summer we were out on the coast and found a baby orca, not long dead, on the beach. It appeared to have been crunched by something with a mouth about 20" wide. The little whale was about 4 - 5' long and had a set of very sharp teeth itself. I was a little nervous about fishing in the surf after that. Kept hearing that music from Jaws...

I've never made it to New Hampshire but have always wanted to visit. A couple of years ago I was selling my snowcat. A fellow from NH who owned and leased some maple woods was very interested and I really wanted to deliver it. But it was just a little too much money for him. He emailed some pictures when the leaves were turning. Incredible.

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