Re: 560 Diesel Sleeve Installation

Posted by george md on May 16, 2004 at 21:37:06 from (64.63.221.54):

In Reply to: 560 Diesel Sleeve Installation posted by bryan on May 16, 2004 at 05:16:04:

Bryan,
The .005 oversize means that the sleeve
OD is .005 larger diameter than standard . Typically
oversized sleeves are for use in blocks that have
some damage or are deformed from many years of use.
You will not have to do anything to the counterbore,
but you will have to have a rigid (adjustable )
hone and not a spring loaded hone. Spring hones
do not correct any imperfections in the bore, they
just follow the shape that is in the bore . You
will not have to hone the ID of the new sleeves.
The proper way to install those sleeves , is the
reverse of how you remove them. Place a large flat
bar on edge across the pan rails and attach the
puller screw to it and pull the sleeves into the
block.
Many of the 236 and 282 blocks had what IH called
heavy press liners , those did not have a typical
flange they had a flare at the top where it would
normally have a flange. Those blocks can be
converted to flange type liners (light press) by
cutting a counterbore to fit the flange and
honing about .0015 ( one and one half thousandth)
out of the block bore .
If you have the flare type (heavy press liner),
it sets at .045 above deck . The extra height
serves as a fire dam .

george

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