When I get into the project, I think my plan will be to get the casting into allignment with a couple clamps, a couple drilled & tapped screws on the crack line, then grind flush. Afterwards, grind & clean the crack into a v-shape and fill with JB Weld or smimilar product, then grind flush.
The "pinning" that the Brits use will be used to keep both sides of the joint in alligmnent over time. The right epoxy fillers, I've learned, have the ability to handle some heat and are slightly elastic. Surface prep is key though. While the head is off, will also clean the water side of the crack and apply some orange hi-temp silicone along the crack, as an extra measure.
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