Unless all the foreign metal from the old stud has been removed, you run the risk of breaking another tap. The thread chaser or tap should only be used to clean up the damaged cast iron threads from the chisels, punches, and picks used to remove the fragments of the old stud.
Please don't try to cut out old stud threads. You have done that once already and it didn't work. I call that method "cheating". You will probably get another failing grade. How many "Acks" are you willing to endure? Use heat, picks, and small chisels to remove the old stud fragments. Don't worry about buggering up a few threads. You have plenty to secure a lousy water jacket cover. And there is always epoxy thread repair material.
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Today's Featured Article - Trenching With a Plow - by Staff. Introduction: This interesting information came from one of the discussion forums here at YT. We thought we should place it up front so it could be read by anyone interested in putting old iron to work. [Editor] I tried something new today, and it worked so well I thought I should post it - in case it might help someone else. I'm running 100 yards of 4" drain pipe from the gutter downspouts of our house to a pond down the hill. This should hel
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