Posted by Bruce Brittain on June 25, 2012 at 05:32:04 from (4.157.56.26):
SYMPTOMS: (Inadvertently posted to wrong Board earlier; thanks to Hendrik for noticing.) Left rear axle slid in and out on its bearings about 1/2 inch. (Previously reported as "more than one inch." In my shock and amazement I apparently exaggerated just a bit.)
PROBLEM: More than 15 years ago, someone had apparently dissembled the left rear axle, then reassembled it without installing the inner spacer (Part No. 47905D). This is what allowed the axle to slop in and out.
COLLATERAL DAMAGE: There was so much slop that the bull gear was able to abrade the inside of the reduction housing unit oil pan, filling it with metal shavings. Eventually the pan wore through, allowing the gear oil to drain out. When I bought the tractor, the pan was dry, with lots of metal filings, and the bull gear teeth were covered with a thick, gritty grinding paste.
SOLUTION(?): I disassembled and cleaned the axle shaft, bearings, and bull gear, and cleaned the inside of the reduction housing unit as well as I could. I couldn't get at the pinion shaft, but removed the pinion bearing dust cover. I used Seal All to seal the leaks in the old pan (oil-proof, but not structural), then reassembled the axle shaft, filled the pan 3/4 full of kerosene, and reinstalled that, but left the dust shield off the pinion bearing. Then, with that wheel off the ground, I ran the transmission in 4th and Reverse for a couple of minutes each, to spray the kerosene around inside the housing. The kerosene also sluiced through the pinion bearing, and ran down the outside of the housing, into a strategically placed tub. Then I removed the pan, dumped out the kero, wiped out the metal filings, cleaned off the teeth of the bull gear, and repeated the procedure. After doing this routine nine(!) times, there were no more filings, and just a few sparkles in the kerosene. I then again disassembled and cleaned the axle shaft, bearings and bull gear, as well as the inside of the reduction housing, and reassembled everything, using a replacement oil pan (from Wengers of Myerstown), and filled the housing with gear oil. Next year I plan to do the brakes, and at that time will have the reduction unit housing off, and can give it a good cleaning and inspect the pinion components. If things don't look too bad I plan to put in new bearings and seals, and reverse the pinion and bull gears on their splined shafts so that most future wear occurs on the less-worn Reverse side of the gear teeth. But if the pinion is shot and/or the bearing housings have worn too large, I'll be in the market for a replacement of the complete reduction unit housing. (Note: I plan to pull the pan of any replacement to check for oil before buying...)
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