The needle might be able to be finessed to work correctly. The float probably has a little dimple of wear in the area that lifts the needle. This dimple is probably pushing on the needle off center from where it was before replacement, and float adjustment. if you can flatten that worn spot from the other side, or put a tiny bit of solder carefully in it then file it off flat it will allow the needle to move concentrically with the flat area and seal well. if the flat area that touches the butt of the needle is not dimpled, it might be non perpendicular to the needle. Any angle there will offset the needle and cause it to leak. Jim
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