Roy, I've got the same problem with my 2000 ford f150 with the 5.4L. You hear this cackling sound on startup from the right side. When it warms up, the manifold expands and quits leaking. Ford shop said it was a common problem on the 5.4 particularly on the rear studs.
They told me there is no big hurry to fix it unless it doesn't seal off after getting warm. Price to fix varies upon if they have to pull the manifold and if the head is broken off and they have to weld on it.
If I could figure out how to get the wheel well shroud off so I can look at it, I may fix it myself this spring.
Mine also has the intermittant odometer display. Cause is a cold solder joint on the back of the instrument panel. Haven't worried about it enough to pull the dash and panel to fix it.
Another common ford pickup problem mine had was the rear sliding glass window frame cracking and leaking. Only way to fix it is to replace it which I did.
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Today's Featured Article - Women and Tractors - Tractor Engine Repair - by Teri Burkholder. One of the great things about working on a tractor engine with your other half is that you know what he is thinking of at all times and can anticipate his every move and his next thought of what he will do. With Ben, anyway, I can tell! He'll be busy working and I’m handing him tools and he says, "give me that..." and I’ve already got it in his hand or "hand me that....."and I’ve got the portable light right where he needed it placed to see. "Run in the house and get me a...."as I open th
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